Digital Twin Consulting Services

Building AI-enabled digital twins to analyze real-time data, simulate future events, and find ways to optimize operations across warehousing, supply chain and manufacturing

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Trusted by 300+ industrial enterprises

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Why machine manufacturers need digital twins consulting services

If you’re in the business of providing smart machines and smart systems to industrial enterprises, most likely:

  • Your customers are already expecting more value through actionable insights, backed by reliable data, to continue partnering with you.
  • Your investors are expecting your balance sheet to reflect "digital assets" not just physical assets to strengthen long-term company value.

In both cases, your business needs a clear digital twin strategy - one that ensures the core value you deliver is driven by data intelligence, while enabling your company to pivot its business model and create new services without depending solely on short-lived physical assets.

Digital twins consulting helps industrial leaders design, build, and deploy accurate digital replicas of physical assets, systems, or processes; enabling real-time data analysis, operational simulation of future events, and predictive maintenance. Saviant’s digital twins consulting team typically starts with assessing the use case, integrating IoT data, data monitoring and modeling, and designing digital twin architecture, and then connecting outputs directly to existing MES, SCADA, and ERP systems.

Digital twin maturity lifecycle

Broadly, there are three different levels of complexities where digital twin will enable your customers & your business

Level 1

Basic Asset
monitoring

At this level, you create digital representations of real-world
entities and processes, and collect useful data to help provide
deeper insights.

Level 2

What-if
simulation

Here companies start to experiment with asset & process configurations in various scenarios to find optimizations that are complex to find by monitoring the physical environment alone.

Level 3

Intelligence-as-a-service drivers

At this stage, you combine data-driven modeling approaches with physics-based approaches to create accurate predictions and explore causality and failure modes using physics.

Digital Twin

World’s 3rd largest thermal processing
equipment manufacturer implements digital twin for monitoring machine performance

Read detailed case study

See how leading industrial enterprises work with Saviant

Our digital twin development & implementation teams follow four distinct stages to get you to your goals within 3-5 weeks:

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1. Assessment and road-mapping

Assess what data is available, what’s missing to form your business case, timeline & return-on-investment decisions

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2. Modeling the
Digital Twin

Leverage real data from assets to create a virtual one

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3. Building robust
applications

Monitoring, Training, Simulations etc. and expand the twin’s effectiveness with new services & data streams

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4. Ongoing iterations & improvements

in the data acquisition, data models, ML algorithms to derive better value for business and customers

Awards & industry recognition

Saviant is one of the trusted Digital Twin consulting companies that helps industry leaders across US, UK, and Canada create digital twin solutions. We use our expertise across Industrial IoT, Cloud, modern data platforms, and digital integration platforms to build robust industrial solutions.

Digital Twin Consulting

Stop guessing what your assets are doing? Act before they fail.

Talk to our Digital Twins specialist

Frequently Asked Questions

Digital Twin can provide more value through better insights backed by data. This can enhance the partnership with customers and show "digital assets" on the balance sheet, increasing the company’s long-term value.

Implementing Digital Twin can lead to improved productivity, lower maintenance costs, increased reliability, and the ability to develop new services without relying solely on physical assets.

Digital Twin, combined with IoT, Machine Learning, and AI, are transforming the manufacturing sector. As discussed in our article, these integrations optimize design, automate processes, and enhance predictive maintenance. The synergy of these technologies leads to improved operational efficiencies and product quality

Absolutely! One of our notable success stories involves the world's 3rd largest thermal processing equipment manufacturer. Our digital twin development team implemented an Industrial IoT & Digital Twin solution for them, enabling Intelligence-as-a-Service for performance monitoring of their machines. This transformative solution has empowered them with real-time insights and advanced monitoring capabilities. You can delve deeper into this success story in our case study.

At Saviant, we pride ourselves on our expertise in crafting custom solutions tailored to fit the unique requirements and challenges of each business. With a 99% solution success rate, we are committed to delivering excellence and ensuring our clients achieve their desired outcomes.

More than a dozen of our customers have seen revenue growth, growth acceleration & operational efficiency benefits from our implementations – to be from $50Mn to $0.5 Bn. Specifically in terms of Project sizes, some of our biggest Consulting & Implementation projects have spanned 3-4 years, with 25-30 people teams, with budgets of USD 3-5 Mn. (Read more success stories success storieshere)

It’s easy and fast! You can reach out to our specialist by sharing your details here or by calling directly on 1-(914) 292-0220.

Any other questions not answered? Read more here